CONDUCTOR

ALL ALUMINIUM ALLOY CONDUCTOR (AAAC)

It is made from Aluminium - Magnesium - Silicon alloy of high electricals conductiviting (0.6-0.9%) and silicon (0.5-0.9%) to give it better mechanical properties after treatment, These conductors are generally made out of Aluminium Alloy 6201 (IACS is 54%). It has a better corrosion resistance and better strength to weight ration and improved electrical conductivity than ACSR on equal diameter basis.

Sr. No.	Nom. AI Area mm	Standing & Wire Dia in mm	Approx over all Dia in mm	Approx Mass in Kg/ Kg	Description	Approx Calculated Breaking Load (KN)
1	15	3/2.5	5.39	40.15	2.3040	4.33
2	22	7/2.00	6.00	60.16	1.5410	6.45
3	34	7/2.50	7.50	94.00	0.9900	10.11
4	55	7/3.15	9.45	149.20	0.6210	16.30
5	80	7/3.81	11.43	218.26	0.4250	23.41
6	100	7/4.26	12.78	272.86	0.3390	29.26
7	125	19/2.89	14.45	342.51	0.2735	36.64
8	148	19/3.15	15.75	406.91	0.2298	43.50
9	173	19/3.40	17.00	474.02	0.1969	50.54
10	200	19/3.66	18.30	549.40	0.1710	58.66
11	232	19/3.94	19.70	636.67	0.1471	68.05
12	288	37/3.15	22.05	794.05	0.1182	84.71
13	346	37/3.45	24.15	952.56	0.0984	101.58
14	400	37/3.71	25.97	1101.63	0.0855	117.40
15	465	37/4.00	28.00	1280.50	0.0734	136.38
16	525	61/3.31	29.79	1448.39	0.0651	146.03
17	570	61/3.45	31.05	1573.71	0.0598	158.66
18	604	61/3.55	31.95	1666.00	0.0568	167.99
19	642	61/3.66	32.94	1771.36	0.0534	178.43
20	695	61/3.81	34.29	1919.13	0.0492	193.25
21	767	61/4.00	36.00	2115.54	0.0446	213.01

ALL ALUMINIUM CONDUCTOR (AAC)

It is manufactured from EC Grade Aluminium wire rods having purity of min. 99.5% of Aluminium (with IACS of 61%). It is mainly used in Urban area because the spacing is short and supports are close. These conductors are also used extensively in costal area because they have high degree corrosion resistance.

Sr. No.	Code Name	Size AL/ Dia. (mm)	Aluminium Area mm²	Weight (Kg.)	D.C. Resistance at 20° C (Ohms/ Km.)
1	Gnat	7/2.21	26.85	74	1.096
2	Mosquito	7/2.59	36.90	101	0.7763
3	Lady Bird	7/2.79	42.90	117	0.6689
4	Ant	7/3.10	52.77	145	0.5560
5	Gross Hopper	7/3.91	84.13	230	0.3406
6	Wasp	7/4.39	106.20	290	0.2770
7	Special	19/3.18	150.00	415	0.915
8	Cricket	7/5.36	157.90	432	0.1813
9	Caterpillar	19/3.53	185.90	511	0.1547
10	Spider	19/3.99	237.30	654	0.1244
11	Cockroach	19/4.22	265.30	731	0.1083
12	Butterfly	19/4.65	322.40	888	0.01971

ALUMINIUM CONDUCTOR STEEL REINFORCED (ACSR)

ACSR consists of a solid or stranded steel core surrounded by strands of aluminium wires. ACSR are used for river crossing, overhead ground wires, installation involving extra long spans. Against any given resistance of conductors, ACSR may be manufactured for having a wide range of tensile strength as per requirement. The principal advantage of these conductors is high tensile strength and light weight so that they are used for longer spans with less support. Due to greater diameter of ACSR a much higher corona limit can be obtained causing big advantages on high as well as on extra high voltage overheads lines.

Sr. No.	ACSR Code Word	Cond. Area mm	Stranding & Wire Dia in mm		Calculated Sectional Area Sq. mm.		Approx Overall Dia mm	Weight Kg./Km.			Calc. Electrical Resistance at 20°C Ohms/km	Approx Catc. Breaking Load (KN)
1	Mole	10	6/1.50	1/1.50	10.60	12.37	4.50	43	29	14	2.780	3.97
2	Special	18	6/1.95	1/.1.95	18.10	21.12	5.88	73	50	23	1.618	6.74
3	Squirrel	20	6/2.11	1/2.11	20.98	24.48	6.33	85	58	27	1.394	70.61
4	Weasel	30	6/2.59	1/2.59	31.61	36.88	7.77	128	87	41	0.929	11.12
5	Rabbit	50	6/3.35	1/3.35	52.88	61.70	10.05	214	145	69	0.552	18.25
6	Raccoon	80	6/4.09	1/4.09	78.83	91.97	12.27	319	216	103	0.371	26.91
7	Dog	100	6/4.72	7/1.57	105.00	118.50	14.15	394	288	106	0.279	32.41
8	Wolf	150	30/2.59	7/2.59	158.10	194.90	18.13	726	437	289	0.187	67.34
9	Panther	200	30/3.00	7/3.00	212.10	261.50	21.00	974	586	388	0.139	89.67
10	Kundah	400	42/3.50	7/1.96	404.10	425.20	26.88	1281	1116	165	0.073	88.79
11	Zebra	420	54/3.18	7/3.18	428.90	484.50	28.62	1621	1186	435	0.069	130.32
12	Moose	520	54/3.53	7/3.53	528.50	597.00	31.77	2004	1461	537	0.056	161.20

INSULATED WIRE & STRIPS (DPC)

DPC ALUMINIUM WIRE & STRIPS.

These are largely used for windings of transformers, LV and HV coils. Sizes are selected by customers as per their design requirements. We use high grade quality E. G. insulation kraft paper so that uniform covering and full insulation is assured.

TECHNICAL DETAILS OF ROUND WIRE
Sr. No.	Area	Width	Thickness
1	0.515-12.56 Sq. mm.	0.81 mm (215 swg) 4 mm (85 swg)	1.2-5 mm
2	Paper Insulation		0.111 - 0.625 mm
3	Packing	In wooden reels upto 20 Kg. (If required the reels may also be Packed in gunny bags)

TECHNICAL DETAILS OF STRIP WIRE
Sr. No.	Area	Width	Thickness
1	5-54 Sq. mm.	4-12 mm	1-2-5 mm (but max. width + thickness not more than 17 mm)
2	Paper Insulation	0.111-2.125 mm
3	Packing	In Wooden Reels up to 110 Kg.

SUPER ENAMELLED WIRES & STRIPS

Our range of super enamelled wires are available in various diameter ranging from 21 guage (0.81mm) to 35 guage (0.21mm). There are widely used in Transformers, Electrical Chokes, Exhast Fans, Air Coolers, Sewing Machines & Electrical Fittings. We have recently developed Super Enamelled Wires with polyester based varnish, which acts as a replacement of Copper Enamelled Wire in some applications.

BARE ALUMINIUM WIRE & STRIPS

Bare Aluminium wire are manufacturers as per customers requirement. These are widely sold to manufacturers of Cables, Winding Wires, Eyelets, Rivets, Nails, Hangers, Screws, etc.

Tubas Wire & Conductor Pvt. ltd. (TWCPL) started its operation in 2003 to manufacture value added products of aluminium.

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Office Address

304-A, STANDARD HOUSE,
83, M. K. MARG, MARINE LINES
MUMBAI – 400 002

+91 9322401513

tubasmumbai@gmail.com

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